Visiting RWM2012 this year?

Then visiting our stand 19S39-R38 has got to be on your list. Take advantage of speaking with the people whose input is key to your output.

RWM2012 we celebrate 35 years serving the recycling and waste resource sector. Industry renowned as an”everything under one roof” company providing: shredders, granulators, briquette presses and foam compaction equipment along with a broad range of materials handling, sorting and separation technology.  We also design, manufacturer, supply, install, and support the provision of dust extraction, air transport systems, filter solutions, biomass burner systems and refurbished plant and machinery from our 20,000 ft² manufacturing facility in Kent, UK.

More than 20 field engineers nationwide, our customer support network, a rapid spares fulfilment service, popular call out and after care service packages we keep our customers equipment performing to optimum performance levels.

For further information contact our friendly customer support team or visit our especially created RWM micro site.

Foam recycling to create new venture for Manuplas

Since January 2012 Manuplas has recorded a £15K saving on waste removal costs after investing in specialist foam compacting technology provided by Excell Environmental Solutions, Aylesford, Kent.

Supported by Business Link’s Improve Your Resource Efficiency (IYRE) Manuplas secured funding from The European Regional Development Fund to contribute towards the cost of the compactor. 

Since commission, the compactor has produced approximately 60 dry, contamination free foam “logs”.   Collaboration with local attraction, Dartmoor Zoological Park, has enabled a perfect partnership to be built.  Manuplas supplies the zoo with “logs” to be used for animal enclosures and pathways whilst at the same time drastically reducing their own carbon footprint. 

Heger foam compactor technology allows processing of all foams including cross-linked EPE foam of which this application required. The machine supplied was a Lion 300 B1400 EPE, EPS, compression system delivering a compression ratio of up to 50:01.

Excell Environmental Solution and Manuplas conducted machine trails using their own material to ensure machine performance. The test and training facility is reputedly one of the largest in the UK and made open to any prospective customer.

The compactor will enable Manuplas to make cost savings of up to £50,000 per year.

Manuplas’ long term goal is to eventually use the recycled foam material within their own products for which trials are already in place.

For further information call our friendly customer support team on 0870 428 2688.

Related video: http://www.youtube.com/watch?list=UUvgGduZ6Q4N58hRZcarPDpw&v=4TQdeAsIm5E&feature=player_detailpage

Conveyor and Sorting Technology Breakthrough

Excell Environmental Solutions Limited of Aylesford, Kent announced recently they are signed as sole UK & Ireland distributors of IMRO conveyors and sorting technologies. IMRO Maschinenbau GmbH is openly recognised as Europe’s best designers, developers and manufacturers of conveying and sorting technology systems to the waste recycling and materials handling sectors.

Discussing the announcement Malcolm Fletcher managing director of Excell Environmental Solutions commented he was very pleased with the outcome as a great win for the company and of course advantageous to our key recycling processor clients such as Viridor, Sita Suez and M.D.J. Light Brothers who among others have come to appreciate future proofing their investment by specifying quality German engineering matched with competitive pricing.

It should also be mentioned there is an increasing groundswell of waste processing facility owners in the UK eager to tap into the premiums paid for clean recyclate by the secondary commodity market. Now able to include IMRO products strengthens our position even further as quality providers. Excell Environmental Solution are already working closely with a number of those keen to install new or upgrading existing plant with a providence of continuing to deliver product quality, operational efficiently, robustness and reliability cost effectiveness through lower, more efficient energy consumption over the longest operational periods.

Whether it is a complete attractively economically priced “Recyclecraft” turnkey MRF recycling plant or the  standalone vertical separation plant which can be assembled and disassembled for movement from site to site, IMRO system components can be bought separately and include; non ferrous (eddy current) metal separators, electro magnetic and permanent magnet over belt separators, metering bunkers, not forgetting the ground breaking  accurate, fast and flexible standalone DiscoveryLine Metal-NIR-X-Ray sensor based sorting system, delivering efficiency levels others still striving to attain.

Excell Environmental Solutions is confident a key piece of the recycling systems jigsaw is now in place enabling them to confidently offer the complete MRF plant turnkey solutions or standalone systems from a single source UK provider bringing together their already renowned design, manufacture, install, service capability developed over the last 35 years of providing size reduction technology, air transport and dust control engineering as well as foam compaction and dewatering technologies.

Reinhard Ott, a founding Director of IMRO Maschinenbau GmbH commented, “Continued growth and success for IMRO is very simple, we strive to exceed our client’s expectations, ensuring best quality and best value is interwoven with every product leaving our factory. We are most comfortable with Excell Environmental Solutions as our partners in the UK and Ireland. They also hold a very similar business ethic but more importantly they are highly regarded as preferred suppliers by a number of key players in the waste recycling and materials handling sectors. "

Watch the IMRO presentation video on our YouTube channel. 

Major Polish Tyre Recycling Plant Chose ITS Granulator

ITS has supplied a granulator model ITS170/67, installed as part of a complete tyre recycling facility in the Orzel SA, Poland. 

Orzel SA, very much a family business, established in 1984 and listed on the Warsaw stock exchange, have been active in the tyre market since 1998 specialising in the following areas; automotive services, wholesale tyres, online sales and the collection and recycling of used tyres.

WIL AG consulting and engineering have been contracted to design, construct and commission this 25,000 ton tyre recycling turn-key facility. The ITS170/67 was selected because it has an extremely low total granulating function cost, reduced maintenance and operational costs therefore increased productivity, providing increased revenue per hour.

The ITS170/67 is driven by a 160kW electric motor connected via V belts to a large flywheel. This grinder will process 2000 kg/hr of pre-shredded car and truck tyre pieces 20mm in size down to around 0 - 5mm. The special staggered rotor blade geometry offers an extremely smooth and gradual cutting action requiring very low energy consumption compared to traditional straight blade granulators. The maintenance of this machine is extremely simple and quick to carry out.

After the recycling process any steel or fluff textile is removed leaving a clean ground rubber. A portion of the product is selected by a sieving system and subdivided into various particles sizes to obtain batches with a uniform granular consistency depending on the final destination of the product. A part of the granules, around 4mm in size, will further be processed down to 0 - .08 mm to be used in other applications.

The ground rubber output, as 2 - 5mm fraction, is used in road surfacing as part of the asphalt mix. This size is also suitable for the production of street furniture and anti-shock pavements used in children’s play fields or in running tracks and other sports fields such as tennis or basket courts. The .08 - 2mm fraction is used in the manufacture of soundproofing and anti-vibration panels for the construction industry and under railways to absorb vibrations.

ITS is a dynamic Italian owned and operated company with more than 15 years consolidated experience to the recycling industry, specialising in the design, manufacture and worldwide supply of granulators and other ancillary machinery for the size reduction of plastics and rubber to include other types of material.

Excell Environmental Solutions Limited, size reduction systems specialists to the plastics, wood and paper recycling industries represents ITS in UK and Ireland.

ITS granulators range from single machines with installed power ranging from 22kW to 250kW to include complete turn-key installations designed to process specific products into granules and powder.

For further information and to discuss your granulator requirements contact us.

View related video on our Youtube channel.

Festive Season Business Hours

Both the general office, and test facility will close at 4pm on Wednesday 21st  December 2011, and re-open at 8am on Tuesday, 3^rd January 2012.

To help you with your annual shutdown planned maintenance program our customer support team offer a friendly reminder to all shut down crews. The more popular consumables (dust filters, plastic sacks, knives, counter knives, oil, filters, ram guides and drive belts) will soon be at their heaviest demand period. Avoid the freight delays experienced last year, order early.                                       

We wish you all a safe and enjoyable festive break.

Try Before You Buy

Excell Environmental Solutions Limited of Aylesford, Kent, sole distributors of HEGER compactors and de-watering systems and ITS granulators in the UK and Ireland, will be holding our final “Open Week” for 2011 commencing 26th September 2011.

Reputedly the largest bespoke test and training centre in the UK, to include compactors, granulators and ancillary bagging and ducting systems, this open invitation is complementary, and limited only by the number of trials that can be squeezed into a week. These twice yearly events are very well attended and if as lively as the March event it will be most successful.

Providing prospective customers with the opportunity to run a machine trial using their own materials for further evaluation prior to making a purchasing decision, is core to our business model philosophy

Whether a stand alone or turn-key system requirement call Colin Irons today to book your trial, discuss your requirement on 0870 428 2688.

ITS Srl, Italy appoint Excell Environmental Solutions distributors to UK & Ireland

ITS Srl, Italy recently announced the appointment of Excell Environmental Solutions Limited , size reduction specialists, of Aylesford, KENT as their UK & Ireland distributors. 

Commenting on the news, Colin Irons, National Sales Manager, said, “The ITS Granulator Series innovative approach to granulation cutting geometrics, key feature of this granulator, sets it apart from other similar manufacturers presently on the market. An impressive designed-in robustness, increased energy efficiency, quieter running dB and reduction of maintenance downtime will quickly see the ITS Granulator Series as new high performers in the market.  Confidently cutting material down to size and other granulator competition”. 

Features at a glance:-

•   Power range - 22kW to 250kW
•  High energy efficiency (kW/Kg ratio)
•   Effortless screen change
•  Low vibration
•  Easy maintenance cycles
•  Long service life
•  Robust design
•  Low noise (dB)

Discuss a single machine or complete custom turn-key installation calling our sales team on 0845 428 2688.